Custom Inductor Design & Manufacturing

• Application-specific coil designs tailored to your unique components
• Multi-turn, single-turn, and specialty inductors for diverse heating requirements
• Water-cooled copper inductors optimized for thermal efficiency
• Quick-change inductor systems for high-mix production environments
• Prototyping services for new component development

Fixturing & Positioning Systems

• Precision fixtures for repeatable component positioning
• Automated handling tooling for integration with production lines
• Custom cradles and locators for irregularly shaped parts
• Heat-resistant tooling for high-temperature applications
• Adjustable fixturing systems for family-of-parts production

Quench System Tooling

• Custom quench rings and spray manifolds
• Directed quenching tooling for selective cooling
• Flow-optimized quench fixtures for uniform cooling
• Quick-connect quench systems for reduced changeover time
• Temperature-controlled quench tooling for critical applications

Tooling Maintenance & Repair

• Inductor reconditioning and repair services
• Fixture refurbishment and modification
• Performance testing and optimization
• Preventive maintenance programs
• Replacement component manufacturing

• Application Analysis: Our team studies your component design, material, and heat treatment requirements
• Simulation & Design: Advanced modeling software optimizes tooling geometry for uniform heating
• Prototyping: Rapid development of test tooling for validation
• Performance Testing: In-house validation to ensure meets specifications
• Production & Implementation: Manufacture of final tooling with installation support
• Continuous Improvement: Performance monitoring and tooling refinement

• Superior Heat Uniformity: Precision tooling ensures consistent temperature distribution
• Increased Efficiency: Optimized designs reduce energy consumption and cycle times
• Extended Tool Life: High-quality materials and craftsmanship maximize durability
• Reduced Scrap Rates: Improved process control minimizes defective parts
• Enhanced Safety: Engineering compliant with industry safety standards
• Faster Changeovers: Quick-change tooling systems reduce setup time between runs

• Automotive and transportation
• Aerospace and defense
• Heavy equipment manufacturing
• Energy and power generation
• Medical device production
• Tool and die manufacturing

Whether you need a single custom inductor or a complete tooling system for a new production line, our engineering expertise ensures your induction heat treatment processes deliver consistent, high-quality results.

Contact our tooling specialists today to discuss your specific application requirements and discover how our custom solutions can enhance your thermal processing operations.